Tabysker Beneficiation Complex
Ore and coal beneficiation is not just a technology — it is a direct path to additional profit.
The Tabysker Beneficiation Complex by TUTAS LLP was created exactly for this: to extract valuable raw materials from places where others have long given up.
TABYSKER is an air-gravity separation machine — a proprietary patented development that has already proven its effectiveness in the field.
VIDEO ABOUT TABYSKER — COAL AND ORE BENEFICIATION MACHINE :
Contents :
- Tabysker technological process
- Tabysker control system
- Advantages of our complex
- Patents of TUTAS LLP
- Photos
- Contacts & feedback form
Technological Process
Fractional separation and air beneficiation
The technological process starts with feeding material into the receiving hopper, then via bucket conveyor in two streams to vibrating screens.
In the screens, the primary separation into fractions occurs.
All fractions are directed into storage bins. In the same way, other fractions are classified and accumulated.
Afterwards, the separated ore is fed by fractions into a two-stage air-gravity beneficiation unit, where the first stage of enrichment takes place:
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gangue (waste rock separated from ore)
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middlings
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concentrate
Automatic Control and Monitoring System
This complex is equipped with an automatic computer-based control and monitoring system of production processes.
Automatic control system of the Tabysker enrichment complex TOO Tutas
Automation uses modern sensors and analyzers integrated into a single system based on a modern logic controller and video surveillance.
Using modern automation technologies allows online monitoring of processed and obtained material, with charts and reports stored on a dedicated server. Remote access to this data can be provided for authorized persons:
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production managers
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company directors / board members
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third parties (as designated by the client’s management)
Through remote access in real-time, it is possible to view beneficiation reports and charts, as well as video surveillance.
Monitoring and remote access system for Tabysker
Modular scalability: from 5 tons/hour and above
TABYSKER is designed on a modular principle. Initial productivity starts at 5 t/h, but if needed, it can be scaled up by installing additional modules.
You get a solution that is tailored to your needs.
Why Choose TABYSKER
1. Simplicity and Reliability in Operation
TABYSKER does not require complex adjustments or highly specialized staff. The design is built for long-term, stable operation in industrial conditions. This means:
→ minimal downtime
→ easy maintenance
→ predictable costs
2. Efficiency Proven in Practice
High separation accuracy ensures maximum recovery of valuable fractions with minimal losses.
You process more — you lose less.
3. Flexibility in Material Size
The complex works with a wide range of fractions, allowing beneficiation not only of standard raw materials but also of mixed stockpiles — especially important when processing hard-to-enrich reserves.
4. Protected from Environment and Ready for Transport
The complex can be placed inside a transport container, ensuring:
→ Protection from rain and wind
→ Operation directly at the mining site (pit or stockpile)
→ No logistics for ore delivery — reducing production cost
This technology is the intellectual property of TUTAS LLP and is patented in the Republic of Kazakhstan:
- Patent: Dry beneficiation method of mineral raw materials
- Patent: Air enrichment chamber device for metal ores
- Patent: Air-gravity beneficiation method for fine ores of metals
- Patent: Ore beneficiation method for ferrous and non-ferrous metals
- Patent: Ore preparation method for beneficiation
- Patent: Two-stage air-gravity beneficiation unit
This technology is unique and currently has no analogues in Kazakhstan or CIS countries.
Result: What the Client Gets
✅ Real profit extraction from previously unprofitable materials
✅ Simple and effective equipment requiring no complex maintenance
✅ Scalability without replacing equipment
✅ Fast start-up and relocation anywhere
✅ Environmental benefit: waste processing without harming nature
TABYSKER — a ready-made solution that starts making money immediately after launch.
If you are looking for a practical and reliable way to enrich ores and coal, TABYSKER is exactly what you need.
Contact us, and we will select a configuration tailored to your specific mining and processing conditions.
Contact Us — For questions about the beneficiation complex
